Fonterra MVM

Streamlining Dairy Operations: Fonterra's MVMS Success Story

Sector
Commercial
Client
Location

Challenge

In 2019, Fonterra initiated the Milk Vat Monitoring (MVM) project, installing smart sensors on the milk bulk tanks of its 9,000 farm suppliers in New Zealand. Fonterra approached Halo to develop an on-farm solution to ensure and maintain an efficient supply chain from on farm milk vats to processing factories. The project required robust on farm hardware that captured milk inlet temperature, milk vat temperature, agitator motor run feedback and vat volume.

Solution

Fonterra’s milk vat monitoring project required Halo to develop robust on-farm hardware that captured milk inlet temperature, milk vat temperature, agitator motor run feedback and vat volume. Halo also generates alerts to on farm workers if exceptions are met that will affect the milk quality, this data is shared via API with Fonterra for management of supply chain and milk quality.

Result

Significant improvements in operational efficiency, milk quality, and sustainable productivity. The partnership delivered compelling ROI through cost savings and enhanced resource management. By storing raw milk at lower temperatures on farms, Fonterra has experiences a range of benefits:

  • Optimised logistics: Reduced milk tanker fleet by 17, leading to significant cost savings.
  • Increased efficiency: Accurate milking times allowed for better collection scheduling, saving time across 9,000 farms.
  • Reduced waste: 50% less insurance letters on farm from milk spoilage due to temperature issues.
  • Improved sustainability: Fewer tankers on the road, leading to more sustainable production practices.
  • Enhanced compliance: Comprehensive data collection for better monitoring and reporting.
  • Improved milk quality: Higher traceability and quality, reducing waste and increasing farmer oversight.
In the news

Dairy News: New milk vat monitoring systems for Fonterra farmers

"Getting real time updates of farmers milking times and volumes is allowing us to improve the utilization of our tanker fleet. This allows us to keep our tanker fleet productive, for longer periods, as farmers milking times adjust throughout the season. This increase in productivity allows us to get the same amount of work done, with less tankers overall. For the upcoming 2022/23 dairy season, Fonterra will operate 17 less milk tankers than prior to the MVMS rollout. Our farmers are also disposing less milk on farm thanks to having the MVMS information and alerts. Fonterra is generating approx. 50% less insurance letters for on farm, temperature related milk disposal than prior to MVMS."

James McCreery, National Planning & Dispatch Manager, Fonterra

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